SAT- Q32S

Dual-seat high-pressure safety valve set-pressure calibration bench

In accordance with the “Safety Supervision Regulations for Pressure Vessels” issued by the State Administration of Labor, safety valves on pressure vessels and boiler installations shall be calibrated under the supervision and guidance of the competent vessel‑safety technical personnel.
This series of high-pressure safety valve test benches is suitable for the calibration and verification of full‑lift and pilot‑operated safety valves, as well as flanged safety valves of varying thicknesses and configurations. It can be used to set the opening pressure and conduct sealing‑performance tests on safety valves across high, medium, and low pressure ranges, and in large, medium, and small nominal diameters.
Dual-seat high-pressure safety valve set-pressure calibration bench
Dual-seat high-pressure safety valve set-pressure calibration bench
  • Dual-seat high-pressure safety valve set-pressure calibration bench
  • Dual-seat high-pressure safety valve set-pressure calibration bench

Specification Model

  1. SAT-QTIII High-Pressure, Large-Diameter Safety Valve Pressure-Setting Test Bench (with Computer System)
  2. SAT-QTII Type High-Pressure Large-Diameter Safety Valve Pressure-Setting Calibration Test Bench
  3. SAT-Q32S Dual-Seat High-Pressure Safety Valve Pressure-Setting Calibration Bench
  4. SAT-QTIII High-Pressure, Large-Diameter Safety Valve Pressure-Setting Test Bench (with Computer System)
  5. SAT-QTII Type High-Pressure Large-Diameter Safety Valve Pressure-Setting Calibration Test Bench
  6. SAT-Q32S Dual-Seat High-Pressure Safety Valve Pressure-Setting Calibration Bench

Technical Specifications

· Verification of flow range: DN20–200 mm

· Maximum test pressure: 32 MPa

· Verification accuracy: ±0.4%

· The maximum pressure that can be verified for each nominal diameter is specified in Tables I–II:

Table I: Small-Diameter Fittings (Clamping Pressure: 1 MPa) Unit: DN (mm), PS (MPa)

H Series H13032 H26032
Maximum straight-cutting processing size (length × width) 13500mm*3250mm 26500mm*3250mm
Maximum cutting processing area (length × width) 13500mm*2600mm 26000mm*2600mm
Maximum no-load coordinated travel speed 150m/min 140m/min
Maximum straight-cut coordinated acceleration 1.5g 1.5g
Maximum slope-cutting coordinated acceleration 1.0g 1.0g
X- and Y-axis positioning accuracy ±0.05mm/m ±0.05mm/m
Repeatability of positioning on the X and Y axes 0.03mm 0.03mm
Recommended power range 6 kW~60 kW 6 kW~60 kW

Table II: Large-Diameter Mount (Clamping Pressure Adjustable) Unit: DN (mm) PS (MPa)

H Series H13032 H26032
Maximum straight-cutting processing size (length × width) 13500mm*3250mm 26500mm*3250mm
Maximum cutting processing area (length × width) 13500mm*2600mm 26000mm*2600mm
Maximum no-load coordinated travel speed 150m/min 140m/min

Note: The large‑diameter seat features an adjustable clamping force and must be calibrated according to the nominal diameter and set opening pressure of the safety valve being tested.

Otherwise, excessive clamping pressure may damage the safety valve being calibrated and could even lead to an accident; insufficient clamping pressure, on the other hand, will fail to meet the sealing requirements. For details, please refer to the table above.

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